CN102779628B - transformer - Google Patents
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- CN102779628B CN102779628B CN201110126395.6A CN201110126395A CN102779628B CN 102779628 B CN102779628 B CN 102779628B CN 201110126395 A CN201110126395 A CN 201110126395A CN 102779628 B CN102779628 B CN 102779628B
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Abstract
Description
技术领域 technical field
本发明是有关于一种变压器。The present invention relates to a transformer.
背景技术 Background technique
随着科技的进步,家电产品的种类玲琅满目,然而驱动每种电器所需的电压及功率不尽相同,因而需要有各种变压器以提供不同需求的电压及功率。目前,业界经常用的变压器产品有两种。一种为高频变压器,一般主要为开关电源功率转换变压器。另一种为低频变压器,即为一般的硅钢片变压器。With the advancement of technology, there are various types of home appliances. However, the voltage and power required to drive each type of appliance are different. Therefore, various transformers are required to provide different voltages and power. At present, there are two types of transformer products commonly used in the industry. One is a high-frequency transformer, which is generally a switching power supply power conversion transformer. The other is a low-frequency transformer, which is a general silicon steel sheet transformer.
已知的变压器包含有绕线架(bobbin)以及铁芯组。变压器的绕线架可供主级绕线(primary winding coil)与次级绕线(secondary winding coil)叠绕。铁芯组部分地穿设于绕线架,即可使铁芯组与叠绕于绕线架的主级绕线以及次级绕线产生电磁偶合感应,借以达到电压转换的目的。A known transformer includes a bobbin and a core set. The winding frame of the transformer can be used for overlapping winding of the primary winding coil and the secondary winding coil. The iron core group is partly installed on the winding frame, so that the iron core group and the primary winding and secondary winding wound on the winding frame can generate electromagnetic coupling induction, so as to achieve the purpose of voltage conversion.
然而,对于已知的变压器来说,其绕线架在制造的过程中会因为开模误差的因素,导致在后续组装时匹配间隙较大。此现象不利于工厂生产控管,容易产生组装歪斜等情形而不利量产。另外,绕线架在组装时还必须由人工进行胶合固定(例如,用AB胶),更降低了组装速度。此外,由于绕线架的开模误差以及工厂工人组装差异无法一致等因素,除了会导致铁芯组在组装后在外观上会有歪斜的状况,更会导致铁芯组之间的宽度往往无法一致,致使变压器的感值数据变异分散。However, for the known transformer, the manufacturing process of the winding frame may result in a relatively large matching gap during subsequent assembly due to mold opening errors. This phenomenon is not conducive to factory production control, and it is easy to cause assembly skew and other situations, which is not conducive to mass production. In addition, the winding frame must be manually glued and fixed (for example, using AB glue) during assembly, which further reduces the assembly speed. In addition, due to factors such as the mold opening error of the winding frame and the inconsistent assembly of factory workers, in addition to causing the appearance of the core group to be skewed after assembly, the width between the core groups often cannot be adjusted. Consistent, resulting in the dispersion of the inductance data variation of the transformer.
发明内容 Contents of the invention
为解决已知技术的问题,本发明的一目的是提供一种变压器,其主要通过将套筒套设于铁芯组与隔绝盖体之间及/或铁芯组与绕线架之间,进而可降低模具误差以及人工组装差异的问题。套筒除了可解决铁芯组发生组装歪斜偏移而影响电气特性的问题,套筒中的隔板的厚度亦可控制铁芯组之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。此外,本发明的变压器还通过在绕线架与隔绝盖体之间增加卡合结构的设计,进而可省略以往必须经由人工进行点胶制程,并大大提升工厂生产组装时的速度以及方便性。In order to solve the problems of the known technology, an object of the present invention is to provide a transformer, which is mainly by inserting a sleeve between the iron core group and the insulating cover and/or between the iron core group and the winding frame, In turn, the problems of mold errors and manual assembly differences can be reduced. The sleeve can not only solve the problem that the assembly skew of the iron core group affects the electrical characteristics, the thickness of the partition in the sleeve can also control the distance between the iron core groups, thereby achieving a fixed inductance value and improving the stability of the electrical characteristics degree of efficacy. In addition, the transformer of the present invention also adds the design of the engaging structure between the winding frame and the insulating cover, thereby eliminating the manual dispensing process in the past, and greatly improving the speed and convenience of factory production and assembly.
根据本发明一实施方式,一种变压器包含有绕线架、铁芯组以及第一套筒。绕线架包含有本体和贯穿本体的贯穿通道。铁芯组穿设于贯穿通道中并环绕绕线架的侧边。铁芯组包含有第一铁芯以及第二铁芯。第一铁芯包含有第一末端。第一末端是设置于绕线架的侧边邻近处。第二铁芯包含有第二末端。第二末端设置于绕线架的侧边邻近处。第一末端与第二末端之间具有第一间隙。第一套筒设置于第一间隙,进而使第一末端与第二末端穿设于第一套筒中,且第一末端对准于第二末端。According to an embodiment of the present invention, a transformer includes a winding frame, an iron core set and a first sleeve. The bobbin includes a body and a through channel passing through the body. The iron core group is passed through the passage and surrounds the side of the winding frame. The iron core group includes a first iron core and a second iron core. The first iron core includes a first end. The first end is disposed adjacent to the side of the winding frame. The second iron core includes a second end. The second end is disposed adjacent to the side of the winding frame. There is a first gap between the first end and the second end. The first sleeve is disposed in the first gap, so that the first end and the second end pass through the first sleeve, and the first end is aligned with the second end.
根据本发明另一实施方式,一种变压器包含有绕线架、铁芯组以及隔绝盖体。绕线架包含有本体、贯穿本体的贯穿通道和环设于本体的绕线部。铁芯组穿设于贯穿通道中并环绕绕线架的侧边。铁芯组包含有第一铁芯以及第二铁芯。第一铁芯包含有第一末端。第一末端设置于绕线架的侧边邻近处。第二铁芯包含有第二末端。第二末端设置于绕线架的侧边邻近处。其中,第一末端对准于第二末端,且第一末端与第二末端之间具有第一间隙。隔绝盖体设置于绕线部与铁芯组之间。隔绝盖体进一步包含有挡墙,且挡墙位于第一间隙。According to another embodiment of the present invention, a transformer includes a winding frame, an iron core group, and an insulating cover. The bobbin frame includes a body, a passage through the body and a winding portion surrounding the body. The iron core group is passed through the passage and surrounds the side of the winding frame. The iron core group includes a first iron core and a second iron core. The first iron core includes a first end. The first end is disposed adjacent to the side of the winding frame. The second iron core includes a second end. The second end is disposed adjacent to the side of the winding frame. Wherein, the first end is aligned with the second end, and there is a first gap between the first end and the second end. The insulating cover is arranged between the winding part and the iron core group. The insulation cover further includes a retaining wall, and the retaining wall is located in the first gap.
本发明的变压器,主要通过将套筒套设于铁芯组与隔绝盖体之间及/或铁芯组与绕线架之间,进而可降低模具误差以及人工组装差异的问题。套筒除了可解决铁芯组发生组装歪斜偏移而影响电气特性的问题,套筒中的隔板的厚度亦可控制铁芯组之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。再者,为了配合不同电气特性需求,只需简单地修改套筒中的隔板的厚度或改变隔板于套筒中的位置,无需另外开绕线架与隔绝盖体等大型复杂模具,可大大降低开模费用。此外,本发明的变压器还通过在绕线架与隔绝盖体之间增加卡合结构的设计,进而可省略以往必须经由人工进行点胶制程,并大大提升工厂生产组装时的速度以及方便性。In the transformer of the present invention, the problems of mold errors and manual assembly differences can be reduced mainly by placing the sleeve between the iron core set and the insulating cover and/or between the iron core set and the winding frame. The sleeve can not only solve the problem that the assembly skew of the iron core group affects the electrical characteristics, the thickness of the partition in the sleeve can also control the distance between the iron core groups, thereby achieving a fixed inductance value and improving the stability of the electrical characteristics degree of efficacy. Furthermore, in order to meet the requirements of different electrical characteristics, it is only necessary to simply modify the thickness of the partition in the sleeve or change the position of the partition in the sleeve, without having to open large and complex molds such as the winding frame and the isolation cover. Greatly reduce the cost of mold opening. In addition, the transformer of the present invention also adds the design of the engaging structure between the winding frame and the insulating cover, thereby eliminating the manual dispensing process in the past, and greatly improving the speed and convenience of factory production and assembly.
附图说明 Description of drawings
图1A为绘示依照本发明第一实施例的变压器的立体组合图;FIG. 1A is a three-dimensional assembly diagram illustrating a transformer according to a first embodiment of the present invention;
图1B为绘示图1A中的变压器的立体分解图;FIG. 1B is an exploded perspective view illustrating the transformer in FIG. 1A;
图2为绘示图1A中的第一铁芯、第二铁芯、第一套筒以及第二套筒沿线段2-2’的剖面图;Fig. 2 is a cross-sectional view showing the first iron core, the second iron core, the first sleeve and the second sleeve along line 2-2' in Fig. 1A;
图3为绘示依照本发明第二实施例中的第一铁芯、第二铁芯、第一套筒以及第二套筒的剖面图;3 is a cross-sectional view illustrating a first iron core, a second iron core, a first sleeve and a second sleeve according to a second embodiment of the present invention;
图4为绘示依照本发明第三实施例的变压器的立体剖视图。FIG. 4 is a perspective cross-sectional view illustrating a transformer according to a third embodiment of the present invention.
【主要组件符号说明】[Description of main component symbols]
具体实施方式 Detailed ways
以下将以附图揭露本发明的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本发明。也就是说,在本发明部分实施方式中,这些实务上的细节是非必要的。此外,为简化附图起见,一些已知惯用的结构与组件在附图中将以简单示意的方式绘示之。A number of embodiments of the present invention will be disclosed below with the accompanying drawings. For the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the invention. That is, in some embodiments of the present invention, these practical details are unnecessary. In addition, for the sake of simplifying the drawings, some known and commonly used structures and components will be shown in a simple and schematic way in the drawings.
本发明的一技术方案是一种变压器。更具体地说,其主要通过将套筒套设于铁芯组与隔绝盖体之间及/或铁芯组与绕线架之间,进而可降低模具误差以及人工组装差异的问题。套筒除了可解决铁芯组发生组装歪斜偏移而影响电气特性的问题,套筒中的隔板的厚度亦可控制铁芯组之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。此外,本发明的变压器还通过在绕线架与隔绝盖体之间增加卡合结构的设计,进而可省略以往必须经由人工进行点胶制程,并大大提升工厂生产组装时的速度以及方便性。A technical solution of the present invention is a transformer. More specifically, it can reduce the problems of mold errors and manual assembly differences mainly by sheathing the sleeve between the iron core set and the insulating cover and/or between the iron core set and the bobbin. The sleeve can not only solve the problem that the assembly skew of the iron core group affects the electrical characteristics, the thickness of the partition in the sleeve can also control the distance between the iron core groups, thereby achieving a fixed inductance value and improving the stability of the electrical characteristics degree of efficacy. In addition, the transformer of the present invention also adds the design of the engaging structure between the winding frame and the insulating cover, thereby eliminating the manual dispensing process in the past, and greatly improving the speed and convenience of factory production and assembly.
请参照图1A、图1B以及图2。图1A为绘示依照本发明第一实施例的变压器3的立体组合图。图1B为绘示图1A中的变压器3的立体分解图。图2为绘示图1A中的第一铁芯320、第二铁芯322、第一套筒34以及第二套筒36沿线段2-2’的剖面图。Please refer to FIG. 1A , FIG. 1B and FIG. 2 . FIG. 1A is a three-dimensional assembled view of a transformer 3 according to a first embodiment of the present invention. FIG. 1B is an exploded perspective view illustrating the transformer 3 in FIG. 1A . FIG. 2 is a cross-sectional view of the first iron core 320, the second iron core 322, the first sleeve 34, and the second sleeve 36 along the line 2-2' in FIG. 1A.
如图1A以及图1B所示,本发明的变压器3可以是应用于微波炉的直流变压器,但并不以此为限。换言之,本发明的变压器3可以应用于任何有变压需求的电子产品,只要在组装过程中会因为模具误差以及人工组装差异而造成组装效率低落问题,皆可应用本发明的概念提升变压器3组装时的速度与方便性。As shown in FIG. 1A and FIG. 1B , the transformer 3 of the present invention may be a DC transformer used in a microwave oven, but it is not limited thereto. In other words, the transformer 3 of the present invention can be applied to any electronic product that requires voltage transformation. As long as the assembly efficiency is low due to mold errors and manual assembly differences during the assembly process, the concept of the present invention can be applied to improve the assembly of the transformer 3 speed and convenience.
如图1A以及图1B所示,本实施方式的变压器3主要包含有绕线架30、铁芯组32、第一套筒34、第二套筒36以及隔绝盖体38。以下将详细介绍本实施方式的变压器3所包含的各组件的结构配置。As shown in FIG. 1A and FIG. 1B , the transformer 3 of this embodiment mainly includes a winding frame 30 , an iron core set 32 , a first sleeve 34 , a second sleeve 36 and an insulating cover 38 . The structural configuration of each component included in the transformer 3 of this embodiment will be described in detail below.
如图1A以及图1B所示,于本实施方式的变压器3中,绕线架30可包含有本体300a、贯穿本体300a的贯穿通道300b以及绕线部302。绕线架30的绕线部302可供主级绕线302a以及次级绕线302b叠绕。绕线架30的绕线部302是环设于绕线架30的本体300a。隔绝盖体38是设置于绕线部302与第一套筒34之间。变压器3的铁芯组32可部分穿设于绕线架30的贯穿通道300b中,并部分环绕绕线架30的侧边。借此,铁芯组32与叠绕于绕线部302的主级绕线302a以及次级绕线302b即可产生电磁偶合感应,借以达到电压转换的目的。As shown in FIG. 1A and FIG. 1B , in the transformer 3 of this embodiment, the winding frame 30 may include a main body 300 a , a through channel 300 b passing through the main body 300 a and a winding portion 302 . The wire winding portion 302 of the bobbin frame 30 can be used for overlapping the primary winding 302 a and the secondary winding 302 b. The winding part 302 of the winding frame 30 is surrounded by the main body 300 a of the winding frame 30 . The insulating cover 38 is disposed between the winding portion 302 and the first sleeve 34 . The iron core set 32 of the transformer 3 can partially pass through the through channel 300 b of the winding frame 30 and partially surround the side of the winding frame 30 . In this way, the core set 32 and the primary winding 302 a and the secondary winding 302 b wound on the winding part 302 can generate electromagnetic coupling induction, so as to achieve the purpose of voltage conversion.
进一步来说,于本实施方式的变压器3中,铁芯组32可进一步包含有第一铁芯320以及第二铁芯322。第一铁芯320可包含第一末端320a以及第三末端320b。第一铁芯320的第一末端320a设置于绕线架30的侧边邻近处。第一铁芯320的第三末端320b穿设于绕线架30的贯穿通道300b中。第二铁芯322可包含第二末端322a以及第四末端322b。第二铁芯322的第二末端322a设置于绕线架30的侧边邻近处。第二铁芯322的第四末端322b穿设于绕线架30的贯穿通道300b中。其中,第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间具有第一间隙321a(请参见图2所示)。第一套筒34设置于第一间隙321a。换言之,第一末端320a与第二末端322a穿设于第一套筒34中,或说第一套筒34套设于第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间,用以使第一铁芯320的第一末端320a对准第二铁芯322的第二末端322a,进而可防止第一铁芯320的第一末端320a与第二铁芯322的第二末端322a产生歪斜的情况而影响感值。Furthermore, in the transformer 3 of this embodiment, the iron core set 32 may further include a first iron core 320 and a second iron core 322 . The first iron core 320 may include a first end 320a and a third end 320b. The first end 320 a of the first iron core 320 is disposed adjacent to a side of the winding frame 30 . The third end 320b of the first iron core 320 is passed through the through channel 300b of the bobbin 30 . The second core 322 may include a second end 322a and a fourth end 322b. The second end 322 a of the second iron core 322 is disposed adjacent to a side of the winding frame 30 . The fourth end 322b of the second iron core 322 is passed through the passage 300b of the bobbin 30 . Wherein, there is a first gap 321a between the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322 (please refer to FIG. 2 ). The first sleeve 34 is disposed in the first gap 321a. In other words, the first end 320 a and the second end 322 a pass through the first sleeve 34 , or the first sleeve 34 is sleeved between the first end 320 a of the first iron core 320 and the second end of the second iron core 322 . Between the ends 322a, it is used to align the first end 320a of the first iron core 320 with the second end 322a of the second iron core 322, thereby preventing the first end 320a of the first iron core 320 from contacting the second iron core 322 The second end 322a of the second end 322a is skewed and affects the sensory value.
如图2所示,并请同时参阅图1A以及图1B,于本实施方式的变压器3中,第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间具有第二间隙321b。第二套筒36的设置于第二间隙321b。换言之,第三末端320b与第四末端322b穿设于第二套筒36中,或说第二套筒36套设于第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间,用以使第一铁芯320的第三末端320b对准第二铁芯322的第四末端322b,进而可防止第一铁芯320的第三末端320b与第二铁芯322的第四末端322b产生歪斜的情况而影响感值。As shown in FIG. 2, and please refer to FIG. 1A and FIG. 1B at the same time, in the transformer 3 of this embodiment, there is a third end 320b of the first iron core 320 and a fourth end 322b of the second iron core 322. Two gaps 321b. The second sleeve 36 is disposed in the second gap 321b. In other words, the third end 320b and the fourth end 322b pass through the second sleeve 36 , or the second sleeve 36 is sleeved between the third end 320b of the first iron core 320 and the fourth end of the second iron core 322 . Between the ends 322b, in order to align the third end 320b of the first iron core 320 with the fourth end 322b of the second iron core 322, thereby preventing the third end 320b of the first iron core 320 from contacting the second iron core 322 The inclination of the fourth end 322b affects the sensory value.
如图2所示,于本实施方式的变压器3中,第一套筒34中可进一步包含有隔板340。第一套筒34的隔板340可使第一套筒34中分隔出第一容置槽342以及第二容置槽344。借此,第一铁芯320的第一末端320a即可穿设于第一套筒34的第一容置槽342中并抵靠隔板340。同样地,第二铁芯322的第二末端322a即可穿设于第一套筒34的第二容置槽344中并抵靠隔板340。As shown in FIG. 2 , in the transformer 3 of this embodiment, the first sleeve 34 may further include a separator 340 . The partition 340 of the first sleeve 34 can separate the first accommodating groove 342 and the second accommodating groove 344 in the first sleeve 34 . Thereby, the first end 320 a of the first iron core 320 can pass through the first accommodating groove 342 of the first sleeve 34 and abut against the separator 340 . Likewise, the second end 322a of the second iron core 322 can pass through the second receiving groove 344 of the first sleeve 34 and abut against the partition 340 .
进一步来说,为了使第一铁芯320的第一末端320a能够更准确地对准第二铁芯322的第二末端322a,第一套筒34的第一容置槽342的结构形状可恰好与第一铁芯320的第一末端320a匹配,并且第一套筒34的第二容置槽344的结构形状可恰好与第二铁芯322的第二末端322a匹配。再者,由于第一铁芯320的第一末端320a抵靠第一套筒34的隔板340,并且第二铁芯322的第二末端322a同样亦抵靠第一套筒34的隔板340,因此第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间的距离可由第一套筒34的隔板340的厚度来控制。换言之,为了使铁芯组32可达到配合不同电气特性的目的,可以在制造第一套筒34时,通过改变第一套筒34中的隔板340的厚度,进而使第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间的距离调整至所需的距离。由此可知,第一套筒34除了可解决第一铁芯320的第一末端320a与第二铁芯322的第二末端322a发生组装歪斜偏移而影响电气特性的问题,第一套筒34中的隔板340的厚度亦可控制第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。再者,为了配合不同电气特性需求,亦可通过简单地修改隔板340于第一套筒34中的位置,无需另外开绕线架30与隔绝盖体38等大型复杂模具,因此本发明的变压器3的开模成本并不会增加。Further, in order to make the first end 320a of the first iron core 320 more accurately aligned with the second end 322a of the second iron core 322, the structural shape of the first accommodating groove 342 of the first sleeve 34 can be exactly It matches with the first end 320 a of the first iron core 320 , and the structural shape of the second accommodating groove 344 of the first sleeve 34 can exactly match with the second end 322 a of the second iron core 322 . Furthermore, since the first end 320a of the first iron core 320 abuts against the partition 340 of the first sleeve 34, and the second end 322a of the second iron core 322 also abuts against the partition 340 of the first sleeve 34 , so the distance between the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322 can be controlled by the thickness of the partition 340 of the first sleeve 34 . In other words, in order to make the iron core group 32 achieve the purpose of matching different electrical characteristics, the thickness of the partition plate 340 in the first sleeve 34 can be changed when the first sleeve 34 is manufactured, so that the thickness of the first iron core 320 The distance between the first end 320a and the second end 322a of the second iron core 322 is adjusted to a desired distance. It can be seen that the first sleeve 34 can solve the problem that the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322 are skewed and offset to affect the electrical characteristics, the first sleeve 34 The thickness of the separator 340 can also control the distance between the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322, thereby achieving the effect of fixing the inductance value and improving the stability of electrical characteristics . Moreover, in order to meet the requirements of different electrical characteristics, the position of the partition plate 340 in the first sleeve 34 can also be simply modified, without additionally opening large and complicated molds such as the winding frame 30 and the insulating cover 38, so the present invention The mold opening cost of the transformer 3 will not increase.
同样示于图2中,于本实施方式的变压器3中,第二套筒36中亦可进一步包含有隔板360。第二套筒36的隔板360可使第二套筒36中分隔出第三容置槽362以及第四容置槽364。借此,第一铁芯320的第三末端320b即可穿设于第二套筒36的第三容置槽362中并抵靠隔板360。同样地,第二铁芯322的第四末端322b即可穿设于第二套筒36的第四容置槽364中并抵靠隔板360。Also shown in FIG. 2 , in the transformer 3 of this embodiment, the second sleeve 36 may further include a separator 360 . The partition 360 of the second sleeve 36 can separate the second sleeve 36 into a third accommodating groove 362 and a fourth accommodating groove 364 . Thereby, the third end 320b of the first iron core 320 can pass through the third accommodating groove 362 of the second sleeve 36 and abut against the partition 360 . Likewise, the fourth end 322 b of the second iron core 322 can pass through the fourth receiving groove 364 of the second sleeve 36 and abut against the partition 360 .
进一步来说,为了使第一铁芯320的第三末端320b能够更准确地对准第二铁芯322的第四末端322b,第二套筒36的第三容置槽362的结构形状可恰好与第一铁芯320的第三末端320b匹配,并且第二套筒36的第四容置槽364的结构形状可恰好与第二铁芯322的第四末端322b匹配。再者,由于第一铁芯320的第三末端320b抵靠第二套筒36的隔板360,并且第二铁芯322的第四末端322b同样亦抵靠第二套筒36的隔板360,因此第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间的距离可由第二套筒36的隔板360的厚度来控制。换言之,为了使铁芯组32可达到配合不同电气特性的目的,同样可以在制造第二套筒36时,藉由改变第二套筒36中的隔板360的厚度,进而使第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间的距离调整至所需的距离。同样地,第二套筒36除了可解决第一铁芯320的第三末端320b与第二铁芯322的第四末端322b发生组装歪斜偏移而影响电气特性的问题,第二套筒36中的隔板360的厚度亦可控制第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。再者,为了配合不同电气特性需求,亦可藉由简单地修改隔板360于第二套筒36中的位置。Further, in order to make the third end 320b of the first iron core 320 more accurately aligned with the fourth end 322b of the second iron core 322, the structural shape of the third accommodating groove 362 of the second sleeve 36 can be exactly It matches with the third end 320b of the first iron core 320 , and the structural shape of the fourth accommodating groove 364 of the second sleeve 36 can exactly match with the fourth end 322b of the second iron core 322 . Furthermore, since the third end 320b of the first iron core 320 abuts against the partition 360 of the second sleeve 36 , and the fourth end 322b of the second iron core 322 also abuts against the partition 360 of the second sleeve 36 , so the distance between the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 can be controlled by the thickness of the partition 360 of the second sleeve 36 . In other words, in order to make the iron core group 32 achieve the purpose of matching different electrical characteristics, it is also possible to make the first iron core The distance between the third end 320b of the 320 and the fourth end 322b of the second iron core 322 is adjusted to a desired distance. Similarly, the second sleeve 36 can solve the problem that the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 are skewed and offset to affect the electrical characteristics. The thickness of the separator 360 can also control the distance between the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322, thereby achieving the effect of fixing the inductance value and improving the stability of electrical characteristics. Moreover, in order to meet the requirements of different electrical characteristics, the position of the partition plate 360 in the second sleeve 36 can also be simply modified.
请参照图3。图3为绘示依照本发明第二实施例中的第一铁芯520、第二铁芯522、第一套筒34以及第二套筒36的剖面图。Please refer to Figure 3. FIG. 3 is a cross-sectional view illustrating the first iron core 520 , the second iron core 522 , the first sleeve 34 and the second sleeve 36 according to the second embodiment of the present invention.
如图3所示,于第二实施例的变压器3中,第一铁芯520可包含第一末端520a以及第三末端520b。第二铁芯522可包含第二末端522a以及第四末端522b。第一套筒34套设于第一铁芯520的第一末端520a与第二铁芯522的第二末端522a之间。借此,第一铁芯520的第一末端520a即可穿设于第一套筒34的第一容置槽342中并抵靠隔板340。同样地,第二铁芯522的第二末端522a即可穿设于第一套筒34的第二容置槽344中并抵靠隔板340。另外,第二套筒36是套设于第一铁芯520的第三末端520b与第二铁芯522的第四末端522b之间。借此,第一铁芯520的第三末端520b即可穿设于第二套筒36的第三容置槽362中并抵靠隔板360。同样地,第二铁芯522的第四末端522b即可穿设于第二套筒36的第四容置槽364中并抵靠隔板360。As shown in FIG. 3 , in the transformer 3 of the second embodiment, the first iron core 520 may include a first end 520 a and a third end 520 b. The second core 522 may include a second end 522a and a fourth end 522b. The first sleeve 34 is sleeved between the first end 520 a of the first iron core 520 and the second end 522 a of the second iron core 522 . Thereby, the first end 520 a of the first iron core 520 can pass through the first accommodating groove 342 of the first sleeve 34 and abut against the separator 340 . Likewise, the second end 522 a of the second iron core 522 can pass through the second receiving groove 344 of the first sleeve 34 and abut against the partition 340 . In addition, the second sleeve 36 is sleeved between the third end 520 b of the first iron core 520 and the fourth end 522 b of the second iron core 522 . Thereby, the third end 520 b of the first iron core 520 can pass through the third accommodating groove 362 of the second sleeve 36 and abut against the separator 360 . Likewise, the fourth end 522 b of the second iron core 522 can pass through the fourth receiving groove 364 of the second sleeve 36 and abut against the partition 360 .
在此要说明的是,本实施方式的第一铁芯520与第二铁芯522与图2中的第一铁芯320与第二铁芯322的不同之处,在于本实施方式的第一铁芯520与第二铁芯522的长度不同。于实际应用中,若为了搭配不同电器需求,可采用长度不同的第一铁芯520与第二铁芯522,进而改变第一间隙521a与第二间隙521b的位置。此时,绕线架30、第一套筒34以及第二套筒36等复杂模具即可继续沿用而无需另外开模,进而降低开发模具的费用。It should be noted here that the difference between the first iron core 520 and the second iron core 522 in this embodiment and the first iron core 320 and the second iron core 322 in FIG. The iron core 520 and the second iron core 522 have different lengths. In practical applications, in order to match different electrical requirements, the first iron core 520 and the second iron core 522 with different lengths can be used, thereby changing the positions of the first gap 521a and the second gap 521b. At this time, complex molds such as the bobbin 30 , the first sleeve 34 and the second sleeve 36 can continue to be used without additional mold opening, thereby reducing the cost of mold development.
如图1A以及图1B所示,于本实施方式的变压器3中,第一套筒34可进一步包含有导引凹壁346,用以于第一铁芯320的第一末端320a以及第二铁芯322的第二末端322a套设于第一套筒34中的期间,导引第一铁芯320的第一末端320a与第二铁芯322的第二末端322a。相对地,第一铁芯320的第一末端320a可包含有对应于第一套筒34的导引凹壁346的导引沟槽320c,第二铁芯322的第二末端322a可包含有对应于第一套筒34的导引凹壁346的导引沟槽322c。通过第一套筒34的导引凹壁346可滑动地与第一铁芯320的导引沟槽320c相互卡合,第一铁芯320的第一末端320a即可于套设于第一套筒34中的期间受第一套筒34的导引凹壁346所导引。同样地,通过第一套筒34的导引凹壁346可滑动地与第二铁芯322的导引沟槽322c相互卡合,第二铁芯322的第二末端322a即可于套设于第一套筒34中的期间受第一套筒34的导引凹壁346所导引。As shown in FIG. 1A and FIG. 1B, in the transformer 3 of this embodiment, the first sleeve 34 may further include a guide concave wall 346 for the first end 320a of the first iron core 320 and the second iron core 320. When the second end 322a of the core 322 is sheathed in the first sleeve 34 , it guides the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322 . In contrast, the first end 320a of the first iron core 320 may include a guide groove 320c corresponding to the guide concave wall 346 of the first sleeve 34, and the second end 322a of the second iron core 322 may include a corresponding guide groove 320c. The guide groove 322c of the guide concave wall 346 of the first sleeve 34 . Through the guide concave wall 346 of the first sleeve 34 slidably engaging with the guide groove 320c of the first iron core 320, the first end 320a of the first iron core 320 can be sleeved on the first sleeve. The period in the barrel 34 is guided by the guide concave wall 346 of the first sleeve 34 . Similarly, the second end 322a of the second iron core 322 can be sheathed on the guide groove 322c of the second iron core 322 through the slidingly engaging the guide concave wall 346 of the first sleeve 34 . The period in the first sleeve 34 is guided by the guide concave wall 346 of the first sleeve 34 .
同样示于图1A以及图1B中,于本实施方式的变压器3中,第二套筒36亦可进一步包含有导引凹壁366,用以于第一铁芯320的第三末端320b以及第二铁芯322的第四末端322b套设于第二套筒36中的期间,导引第一铁芯320的第三末端320b与第二铁芯322的第四末端322b。相对地,第一铁芯320的第三末端320b可包含有对应于第二套筒36的导引凹壁366的导引沟槽320d,第二铁芯322的第二末端322a可包含有对应于第二套筒36的导引凹壁366的导引沟槽322d。通过第二套筒36的导引凹壁366可滑动地与第一铁芯320的导引沟槽320d相互卡合,第一铁芯320的第三末端320b即可于套设于第一套筒34中的期间受第一套筒34的导引凹壁366所导引。同样地,通过第二套筒36的导引凹壁366可滑动地与第二铁芯322的导引沟槽322d相互卡合,第二铁芯322的第四末端322b即可于套设于第一套筒34中的期间受第一套筒34的导引凹壁366所导引。Also shown in FIG. 1A and FIG. 1B , in the transformer 3 of this embodiment, the second sleeve 36 may further include a guide concave wall 366 for the third end 320b of the first iron core 320 and the third end 320b of the first core 320. When the fourth end 322b of the second iron core 322 is sheathed in the second sleeve 36 , it guides the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 . In contrast, the third end 320b of the first iron core 320 may include a guiding groove 320d corresponding to the guiding concave wall 366 of the second sleeve 36, and the second end 322a of the second iron core 322 may include a corresponding guiding groove 320d. The guide groove 322d of the guide concave wall 366 of the second sleeve 36 . Through the guide concave wall 366 of the second sleeve 36 slidably engaging with the guide groove 320d of the first iron core 320, the third end 320b of the first iron core 320 can be sleeved on the first sleeve. The period in the barrel 34 is guided by the guide concave wall 366 of the first sleeve 34 . Similarly, the fourth end 322b of the second iron core 322 can be sleeved on the second iron core 322 through the slidingly engaging the guiding concave wall 366 of the second sleeve 36 with the guiding groove 322d of the second iron core 322. The period in the first sleeve 34 is guided by the guide concave wall 366 of the first sleeve 34 .
此外,于本实施方式的变压器3中,为了于第二套筒36穿设于绕线架30的贯穿通道300b中的期间,防止第二套筒36于绕线架30的贯穿通道300b中随意地转动而不利于第一铁芯320的第三末端320b以及第二铁芯322的第四末端322b套设,绕线架30的本体300a于贯穿通道300b中可进一步包含有对应于导引凹壁366的凸条300c。因此,通过绕线架30的凸条300c的结构形状配合以可滑动地与第二套筒36的导引凹壁366卡合,第二套筒36即可于套设于绕线架30的贯穿通道300b中的期间受绕线架30的凸条300c所导引。In addition, in the transformer 3 of this embodiment, in order to prevent the second sleeve 36 from freely entering the through passage 300b of the bobbin 30 when the second sleeve 36 is inserted into the through passage 300b of the bobbin 30 It is not conducive to the sheathing of the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322. The main body 300a of the bobbin 30 may further include guide grooves corresponding to the through channel 300b. Rib 300c of wall 366 . Therefore, the second sleeve 36 can be sleeved on the bobbin 30 of the bobbin 30 through the structural shape fit of the protruding strip 300c of the bobbin 30 to slidably engage with the guide concave wall 366 of the second sleeve 36 . The period passing through the channel 300b is guided by the protruding strip 300c of the bobbin 30 .
于一实施方式中,本发明的变压器3亦可省略上述的第二套筒36。只要绕线架30的贯穿信道300b的结构形状可分别恰好与第一铁芯320的第三末端320b以及第二铁芯322的第四末端322b匹配,并且绕线架30的凸条300c的结构形状配合以分别可滑动地与第一铁芯320的第三末端320b以及第二铁芯322的第四末端322b卡合即可。In one embodiment, the transformer 3 of the present invention can also omit the above-mentioned second sleeve 36 . As long as the structural shape of the through channel 300b of the winding frame 30 can exactly match the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 respectively, and the structure of the protrusion 300c of the winding frame 30 The shape fits are enough to slidably engage with the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 respectively.
如图1A以及图1B所示,于本实施方式的变压器3中,为了省略以往在将绕线架30与隔绝盖体38相互固定时所必须进行的人工点胶制程以提升工厂生产组装时的速度以及方便性,绕线架30可进一步包含有第一卡合结构304。第一卡合结构304设置于绕线架30的本体300a,并介于贯穿通道300b的两端与绕线部302之间,用以于隔绝盖体38衔接于贯穿通道300b的两端时与隔绝盖体38相互卡合。相对地,隔绝盖体38亦可进一步包含有第二卡合结构380。隔绝盖体38的第二卡合结构380可用以于隔绝盖体38衔接于贯穿通道300b的两端时,通过第二卡合结构380与绕线架30的第一卡合结构304相互卡合而与绕线架30相互固定。当然,绕线架30的第一卡合结构304以及隔绝盖体38的第二卡合结构380的结构形状亦可相互置换(例如,第一卡合结构304为凹槽而第二卡合结构380为凸出卡榫;或第一卡合结构304为凸出卡榫而第二卡合结构380凹槽),只要能达到使绕线架30的第一卡合结构304以及隔绝盖体38的第二卡合结构380稳固地相互卡合的目的即可。此外,绕线架30的第一卡合结构304以及隔绝盖体38的第二卡合结构380的数量相对应,且可依照需求而弹性地改变。As shown in FIG. 1A and FIG. 1B , in the transformer 3 of this embodiment, in order to omit the manual dispensing process that was necessary to fix the winding frame 30 and the insulating cover 38 in the past to improve the efficiency of factory production and assembly, For speed and convenience, the winding frame 30 may further include a first engaging structure 304 . The first engaging structure 304 is disposed on the main body 300a of the bobbin 30, and is interposed between the two ends of the through channel 300b and the winding part 302, and is used for connecting the insulating cover 38 with the two ends of the through channel 300b. The insulating covers 38 are engaged with each other. Correspondingly, the insulating cover 38 may further include a second engaging structure 380 . The second engaging structure 380 of the insulating cover 38 can be used to engage with the first engaging structure 304 of the bobbin 30 through the second engaging structure 380 when the insulating cover 38 is connected to both ends of the through passage 300b. And be mutually fixed with bobbin frame 30. Of course, the structural shapes of the first engaging structure 304 of the bobbin 30 and the second engaging structure 380 of the insulating cover 38 can also be replaced (for example, the first engaging structure 304 is a groove and the second engaging structure 380 is a protruding tenon; or the first engaging structure 304 is a protruding tenon and the second engaging structure 380 is a groove), as long as the first engaging structure 304 of the bobbin 30 and the insulating cover 38 can be achieved The purpose of firmly engaging the second engaging structure 380 with each other is sufficient. In addition, the number of the first engaging structure 304 of the bobbin 30 and the number of the second engaging structure 380 of the insulating cover 38 are corresponding, and can be elastically changed according to requirements.
请参照图4。图4为绘示依照本发明第三实施例的变压器5的立体剖视图。Please refer to Figure 4. FIG. 4 is a perspective cross-sectional view illustrating a transformer 5 according to a third embodiment of the present invention.
如图4所示,于本实施方式的变压器5中,若供第一铁芯320的第三末端320b以及第二铁芯322的第四末端322b套设的第二套筒36被省略,则若要使第一铁芯320的第三末端320b与第二铁芯322的第四末端322b之间保留预定的间隙(亦即,第二间隙321b)且相互对准,亦可使绕线架50于贯穿通道500b中进一步包含有挡板506。借此,第一铁芯320的第三末端320b和第二铁芯322的第四末端322b即可分别由贯穿通道500b的两端穿设至贯穿通道500b中并抵靠挡板506。同样地,若供第一铁芯320的第一末端320a以及第二铁芯322的第二末端322a套设的第一套筒34被省略,则若要使第一铁芯320的第一末端320a与第二铁芯322的第二末端322a之间保留预定的间隙(亦即,第一间隙321a)且相互对准,亦可使隔绝盖体58进一步包含有挡墙582。隔绝盖体58设置于绕线部502与第一铁芯320以及第二铁芯322之间。借此,第一铁芯320的第一末端320a和第二铁芯322的第二末端322a即可分别抵靠挡墙582。As shown in Figure 4, in the transformer 5 of this embodiment, if the second sleeve 36 for the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 is omitted, then To keep a predetermined gap (that is, the second gap 321b) between the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 and align with each other, the winding frame can also be 50 further includes a baffle 506 in the through channel 500b. Thereby, the third end 320b of the first iron core 320 and the fourth end 322b of the second iron core 322 respectively pass through the two ends of the through passage 500b into the through passage 500b and abut against the baffle plate 506 . Similarly, if the first sleeve 34 for the first end 320a of the first iron core 320 and the second end 322a of the second iron core 322 is omitted, if the first end of the first iron core 320 is to A predetermined gap (ie, the first gap 321 a ) remains between the 320 a and the second end 322 a of the second iron core 322 and are aligned with each other, so that the insulating cover 58 further includes a retaining wall 582 . The insulating cover 58 is disposed between the winding portion 502 and the first iron core 320 and the second iron core 322 . Thereby, the first end 320 a of the first iron core 320 and the second end 322 a of the second iron core 322 can abut against the retaining wall 582 respectively.
由以上对于本发明的具体实施例的详述,可以明显地看出,本发明的变压器,主要通过将套筒套设于铁芯组与隔绝盖体之间及/或铁芯组与绕线架之间,进而可降低模具误差以及人工组装差异的问题。套筒除了可解决铁芯组发生组装歪斜偏移而影响电气特性的问题,套筒中的隔板的厚度亦可控制铁芯组之间的距离,进而可达到固定感值并提高电气特性稳定度的功效。再者,为了配合不同电气特性需求,只需简单地修改套筒中的隔板的厚度或改变隔板于套筒中的位置,无需另外开绕线架与隔绝盖体等大型复杂模具,可大大降低开模费用。此外,本发明的变压器还通过在绕线架与隔绝盖体之间增加卡合结构的设计,进而可省略以往必须经由人工进行点胶制程,并大大提升工厂生产组装时的速度以及方便性。From the above detailed description of the specific embodiments of the present invention, it can be clearly seen that the transformer of the present invention is mainly formed by placing the sleeve between the iron core group and the insulating cover and/or the iron core group and the winding wire. Between the racks, the problems of mold errors and manual assembly differences can be reduced. The sleeve can not only solve the problem that the assembly skew of the iron core group affects the electrical characteristics, the thickness of the partition in the sleeve can also control the distance between the iron core groups, thereby achieving a fixed inductance value and improving the stability of the electrical characteristics degree of efficacy. Furthermore, in order to meet the requirements of different electrical characteristics, it is only necessary to simply modify the thickness of the partition in the sleeve or change the position of the partition in the sleeve, without having to open large and complex molds such as the winding frame and the isolation cover. Greatly reduce the cost of mold opening. In addition, the transformer of the present invention also adds the design of the engaging structure between the winding frame and the insulating cover, thereby eliminating the manual dispensing process in the past, and greatly improving the speed and convenience of factory production and assembly.
虽然本发明已以实施方式揭露如上,然其并非用以限定本发明,任何熟悉此技艺者,在不脱离本发明的精神和范围内,当可作各种的更动与润饰,因此本发明的保护范围当视后附的权利要求书所界定的范围为准。Although the present invention has been disclosed above in terms of implementation, it is not intended to limit the present invention. Any skilled person can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall prevail as defined by the appended claims.
Claims (9)
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CN104282422A (en) * | 2013-07-08 | 2015-01-14 | 康舒科技股份有限公司 | High-efficiency transformer |
CN108630415B (en) * | 2018-04-26 | 2024-07-16 | 广东美的厨房电器制造有限公司 | Transformer and microwave cooking appliance |
CN110690022B (en) * | 2019-11-11 | 2021-06-08 | 安徽昭田电子科技有限公司 | Assembled magnetic core and production process thereof |
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US4334206A (en) * | 1979-08-23 | 1982-06-08 | Sanyo Electric Co., Ltd. | Ferrite core type transformer |
CN2733815Y (en) * | 2004-08-17 | 2005-10-12 | 达方电子股份有限公司 | Discharge lamp drive system and its transformer |
CN201812660U (en) * | 2010-08-06 | 2011-04-27 | 昱京科技股份有限公司 | Thin transformer structure |
CN102044331A (en) * | 2009-10-21 | 2011-05-04 | 台达电子工业股份有限公司 | Transformer structure |
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US4334206A (en) * | 1979-08-23 | 1982-06-08 | Sanyo Electric Co., Ltd. | Ferrite core type transformer |
CN2733815Y (en) * | 2004-08-17 | 2005-10-12 | 达方电子股份有限公司 | Discharge lamp drive system and its transformer |
CN102044331A (en) * | 2009-10-21 | 2011-05-04 | 台达电子工业股份有限公司 | Transformer structure |
CN201812660U (en) * | 2010-08-06 | 2011-04-27 | 昱京科技股份有限公司 | Thin transformer structure |
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