CN110074154B - Anti-tearing pocket bread forming device and pocket bread shaping method - Google Patents

Anti-tearing pocket bread forming device and pocket bread shaping method Download PDF

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Publication number
CN110074154B
CN110074154B CN201910446214.4A CN201910446214A CN110074154B CN 110074154 B CN110074154 B CN 110074154B CN 201910446214 A CN201910446214 A CN 201910446214A CN 110074154 B CN110074154 B CN 110074154B
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pocket bread
bread
air
pocket
pressing sleeve
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CN110074154A (en
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叶跃辉
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Haushi Fujian Food Co ltd
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Haushi Fujian Food Co ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00Other machines for forming the dough into its final shape before cooking or baking
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention relates to the field of bread processing, in particular to an anti-tearing pocket bread forming device and a pocket bread forming method, which comprise a rack, a conveyor belt, a workbench, pocket bread and a cylinder, and have the advantages that the conveyor belt stops after the pocket bread reaches the position right above the workbench, a pressing sleeve is enabled to continuously press the pocket bread downwards through the cylinder for closing and forming, then an air pump is utilized to inflate a cavity and an air guide groove, air is flushed out from an air guide hole to push out redundant pocket bread at the outer side of the pressing sleeve, so that the formed pocket bread is separated from the redundant pocket bread, the formed pocket bread is convenient to take out subsequently, when the pressing sleeve is lifted upwards, the air in the cavity and the air guide groove is discharged outwards from through holes on the surface of a partition plate, and the closing edge of the closed pocket bread is enabled to slowly separate from the bottom surface of the pressing sleeve under the action of wind, the bag-shaped bread closing edge is prevented from being adhered to the bottom surface of the pressing sleeve, and the bag-shaped bread is prevented from being broken due to the fact that the pressing sleeve pulls the bag-shaped bread closing edge.

Description

Anti-tearing pocket bread forming device and pocket bread shaping method
Technical Field
The invention relates to the field of bread processing, in particular to an anti-tearing pocket bread forming device and a pocket bread forming method.
Background
Along with the development of the productivity level, various foods emerge endlessly, the breakfast foods except sandwiches, hamburgers and rice balls are more and more popular due to the fact that the pocket bread is very suitable for being matched as breakfast in daily life with faster and faster pace, and the traditional technology is not comprehensive and has the following defects:
when the pocket bread is closed and shaped, because the shaping technology is old, the closed edge of the pocket bread can be adhered to the surface of the shaping piece when the pocket bread is closed and shaped, so that the closed edge of the pocket bread is easy to pull and tear when the shaping piece is separated from the closed edge of the pocket bread, and the pocket bread is broken.
Disclosure of Invention
The invention provides a tearing-proof pocket bread forming device and a pocket bread forming method, which aim to solve the problem that a pocket bread is broken due to the fact that a closed edge of the pocket bread is pulled and torn during separation because the closed edge of the pocket bread is easily adhered to the surface of a forming piece in the prior art.
The invention adopts the following technical scheme: a tear-proof pocket bread forming device comprises a rack, a conveyor belt, a workbench, pocket bread, an air cylinder, a shaping mechanism and a pressing sleeve, wherein the conveyor belt is arranged inside the rack and covers the upper surface of the workbench, the workbench is arranged on the inner wall of the rack, the air cylinder arranged on the inner wall of the rack is arranged right above the workbench, the pocket bread is arranged below the air cylinder and covers the upper surface of the conveyor belt, the shaping mechanism is assembled at the bottom of the air cylinder and comprises a mounting shaft, a positioning plate, a pressing sleeve, an air guide groove, a partition plate, a cavity, an air guide hole and an air leakage opening, one end of the mounting shaft is connected with the bottom end of the air cylinder, the other end of the mounting shaft is mounted on the upper surface of the positioning plate, the pressing sleeve is mounted on the bottom surface of the positioning plate and is of a cuboid structure, the air guide groove is arranged inside the pressing sleeve, and one end of the air guide groove extends downwards to the upper surface of the partition plate, the other end in wind-guiding groove upwards extends to the bottom surface of installing in the inside cavity of locating plate, and is linked together with the cavity, it has a plurality of little through-holes to run through on the baffle, and the baffle embedding is installed in the bottom surface of pressing the cover, and the bottom surface of baffle and the bottom surface of pressing the cover keep level, the surface outside-in of pressing the cover runs through has a plurality of wind-guiding hole, and wind-guiding hole and wind-guiding groove are linked together, the upper surface of locating plate runs through there is the mouth that loses heart, and loses heart position that the mouth located the pressure cover.
As a further improvement, the diameter of the air guide hole on the surface of the pressing sleeve is gradually reduced from inside to outside.
As a further improvement, the pressing sleeve and the air leakage opening are respectively provided with two air leakage openings which are symmetrically arranged on the bottom surface of the positioning plate.
An anti-tearing pocket bread forming device and a pocket bread forming method are characterized by comprising the following steps: firstly, conveying the pocket bread combined in the previous process through a conveyor belt, sensing by using an infrared positioner, sending a signal to a PLC (programmable logic controller) when the pocket bread is positioned right above a workbench, and stopping the conveyor belt through the PLC; secondly, starting the air cylinder to control the mounting shaft and the positioning plate to extend downwards, enabling the two pressing sleeves to simultaneously and continuously extrude the pocket bread downwards, closing up and shaping the pocket bread by utilizing the extrusion force of the pressing sleeves, and stopping the air cylinder after the bottom surfaces of the pressing sleeves and the conveying belt are separated by a certain distance; thirdly, the air pump is started to inflate the cavity and the air guide groove, then the air is discharged outwards through the air guide hole, and the redundant pocket bread outside the pressing sleeve is pushed, the flow rate of the air discharged from the air guide hole can be accelerated due to the change of the caliber of the air guide hole, larger thrust can be generated to promote the separation of the formed pocket bread and the redundant pocket bread, and the formed pocket bread can be taken out subsequently; fourthly, the air cylinder is started again to enable the pressing sleeve to be lifted upwards slowly, air in the cavity and the air guide groove is discharged outwards from the through hole in the surface of the partition plate due to the fact that the partition plate and the pocket bread lose extrusion force, the closing edge of the pocket bread after closing is separated from the bottom surface of the pressing sleeve slowly under the action of wind force, the closing edge of the pocket bread is prevented from being adhered to the bottom surface of the pressing sleeve, the pocket bread is prevented from being broken due to the fact that the pressing sleeve pulls the closing edge of the pocket bread, and the air cylinder drives the pressing sleeve to be damaged after the pressing sleeve returns to the original position; and fifthly, the conveyor belt is restarted through the PLC after the air pump is stopped, so that the pocket bread after the closing is finished continuously moves to the next procedure along with the conveyor belt.
As a further improvement, the distance between the bottom surface of the second-step middle pressing sleeve and the conveyor belt is 1 mm.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the pocket bread stops after being conveyed to the position right above the workbench, the two pressing sleeves simultaneously and downwards continuously extrude the pocket bread through the air cylinder to close and shape the pocket bread, then the air pump is used for inflating the cavity and the air guide groove, air is blown out from the air guide hole to push redundant pocket bread outside the pressing sleeves, so that the formed pocket bread is separated from the redundant pocket bread, the formed pocket bread is convenient to take out subsequently, when the pressing sleeves are lifted upwards, the air in the cavity and the air guide groove can be discharged outwards from the through holes on the surface of the partition plate, the closing edge of the pocket bread after closing is slowly separated from the bottom surface of the pressing sleeves under the action of wind, the condition that the closing edge of the pocket bread is adhered to the bottom surface of the pressing sleeves is avoided, and the condition that the bag bread is broken due to the fact that the pressing sleeves pull the closing edge of the pocket bread.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic front view of the present invention.
Fig. 3 is a schematic structural diagram of the sizing mechanism.
Fig. 4 is a schematic structural diagram of a in fig. 3.
Fig. 5 is a schematic top view of the setting mechanism.
Fig. 6 is a schematic structural diagram of B in fig. 5.
Fig. 7 is a schematic diagram of the operation of the setting mechanism.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1 to 7, a pocket bread forming device capable of preventing tearing comprises a rack 1, a conveyor belt 2, a workbench 4, pocket bread 5 and a cylinder 6, wherein the conveyor belt 2 is arranged inside the rack 1, the conveyor belt 2 covers the upper surface of the workbench 4, the workbench 4 is arranged on the inner wall of the rack 1, the cylinder 6 arranged on the inner wall of the rack 1 is arranged right above the workbench 4, the pocket bread 5 is arranged below the cylinder 6, and the pocket bread 5 covers the upper surface of the conveyor belt 2.
As shown in fig. 2 to 7, the fixing device is further provided with a fixing mechanism 3 assembled at the bottom of the cylinder 6, the fixing mechanism 3 comprises a mounting shaft 31, a positioning plate 32, a pressing sleeve 33, a wind guide groove 34, a partition plate 35, a cavity 36, a wind guide hole 37 and a gas release port 38, one end of the mounting shaft 31 is connected with a piston rod of the cylinder 6, the other end of the mounting shaft 31 is mounted on the upper surface of the positioning plate 32, the pressing sleeve 33 is mounted on the bottom surface of the positioning plate 32, the pressing sleeve 33 is of a cuboid structure, is preferably made of aluminum alloy, has the characteristics of light weight, pressure resistance, corrosion resistance and the like, and is convenient for closing up the pocket bread 5 better. The inside of the pressing sleeve 33 is provided with an air guide groove 34, one end of the air guide groove 34 extends downwards to the upper surface of the partition plate 35, the other end of the air guide groove 34 extends upwards to the bottom surface of a cavity 36 arranged inside the positioning plate 32, and is communicated with the cavity 36, a plurality of small through holes are penetrated on the clapboard 35, the clapboard 35 is embedded and arranged on the bottom surface of the pressing sleeve 33, the bottom surface of the clapboard 35 is flush with the bottom surface of the pressing sleeve 33, when the pocket bread 5 is pressed downwards, the closing edges of the pocket bread 5 can be smooth, so that the bonding pressure between the closing edges of the pocket bread 5 is improved, and blow out gas outward through the through-hole on baffle 35 surface and can make the edge of closing up 5 of pocket bread that close up accomplish slowly break away from the bottom surface of pressing cover 33 under the effect of wind power, avoid the edge of closing up 5 of pocket bread to glue mutually with pressing cover 33 bottom surface, prevent to press cover 33 to pull the edge of closing up 5 of pocket bread and lead to pocket bread 5 to break.
As shown in fig. 2 to 7, a plurality of air guide holes 37 penetrate through the outer surface of the pressing sleeve 33 from outside to inside, the air guide holes 37 are communicated with the air guide grooves 34, the diameters of the air guide holes 37 on the surface of the pressing sleeve 33 are gradually reduced from inside to outside, the cavity 36 is inflated by the air pump, so that air enters the air guide grooves 34 and is discharged outside through the air guide holes 37, the flow rate of the air is gradually increased after the air passes through the air guide holes 37 with gradually reduced diameters, then the air with a faster flow rate is flushed out through the air guide holes 37, the redundant pocket bread 5 outside the pressing sleeve 33 is pushed, and the redundant pocket bread 5 is corner waste, so that the formed pocket bread 5 is separated from the redundant pocket bread 5, and the formed pocket bread 5 is convenient to take out subsequently. The upper surface of locating plate 32 runs through there is disappointing mouth 38, and disappointing mouth 38 locates the central point that presses cover 33 and put, press cover 33 and disappointing mouth 38 all to be equipped with two, the symmetry install in the bottom surface of locating plate 32, utilize disappointing mouth 38 to get rid of owing to receive pressing cover 33 extrusion and follow the inside exhaust air of pocket bread 5, avoid pressing the extrusion that cover 33 internal forming's pocket bread 5 received the air and warp, and two pressure cover 33 simultaneous actions have not only promoted the batch production of pocket bread 5 and have shortened production time, and can reduce unnecessary pocket bread 5's waste loss.
The pocket bread 5 combined by the previous process is conveyed by the conveyor belt 2 in the rack 1, when the infrared positioner 7 senses that the pocket bread 5 is right above the workbench 4, a signal is sent to the PLC, the PLC stops the conveyor belt 2 through programming control, the air cylinder 6 is started again to control the mounting shaft 31 and the positioning plate 32 to extend downwards, the two pressing sleeves 33 simultaneously and continuously press the pocket bread 5 downwards, the pocket bread 5 is closed and shaped, then the air pump is started again to inflate the cavity 36, air enters the air guide groove 34 and is discharged outwards through the air guide hole 37, the flow rate of the air is gradually increased after the air passes through the air guide hole 37 with the gradually reduced caliber, then the air with the higher flow rate is flushed out through the air guide hole 37, the redundant pocket bread 5 outside the pressing sleeves 33 is pushed, and the formed pocket bread 5 is separated from the redundant pocket 5, conveniently follow-up fashioned pocket bread 5 of taking out, when pressing cover 33 upwards to lift up, the air that is in cavity 36 and wind-guiding groove 34 inside also can outwards be discharged from the through-hole on the baffle 35 surface, make the pocket bread 5 that closes up mouthful limit slowly break away from the bottom surface of pressing cover 33 under the effect of wind power, avoid pocket bread 5 to close up mouthful limit and pressing cover 33 bottom surface to glue mutually, prevent to press cover 33 to pull the pocket bread 5 and close up the limit and lead to pocket bread 5 to break, then start conveyer belt 2 once more through PLC programming controller, make the pocket bread 5 after closing up the completion follow conveyer belt 2 and continue to move to next process.
An anti-tearing pocket bread forming device and a pocket bread forming method are characterized by comprising the following steps:
firstly, conveying the pocket bread 5 combined in the previous process through a conveyor belt 2, sensing by using an infrared positioner 7, sending a signal to a PLC (programmable logic controller) when the pocket bread 5 is positioned right above a workbench 4, and stopping the conveyor belt 2 through the PLC;
secondly, starting the air cylinder 6 to control the mounting shaft 31 and the positioning plate 32 to extend downwards, enabling the two pressing sleeves 33 to simultaneously and continuously extrude the pocket bread 5 downwards, closing up and shaping the pocket bread 5 by utilizing the extrusion force of the pressing sleeves 33, stopping the air cylinder 6 when the distance between the bottom surfaces of the pressing sleeves 33 and the conveyor belt 2 is 1mm, and ensuring that the pressing sleeves 33 have enough extrusion force to close up the pocket bread 5 when the distance between the pressing sleeves 33 and the conveyor belt 2 is 1mm, so as to avoid leakage of the pocket bread 5 due to untight closing up;
thirdly, the air pump is started to inflate the cavity 36 and the air guide groove 34, then the air is discharged outwards through the air guide hole 37, the redundant pocket bread 5 on the outer side of the pressing sleeve 33 is pushed, the flow rate of the air discharged from the air guide hole 37 can be accelerated due to the change of the caliber of the air guide hole 37, and larger thrust can be generated to promote the separation of the formed pocket bread 5 and the redundant pocket bread 5, so that the formed pocket bread 5 can be taken out later;
fourthly, the air cylinder 6 is started again to enable the pressing sleeve 33 to be lifted upwards slowly, air in the cavity 36 and the air guide groove 34 is exhausted outwards from the through hole in the surface of the partition plate 35 due to the fact that the partition plate 35 and the pocket bread 5 lose extrusion force, the closing edge of the pocket bread 5 after closing is enabled to be separated from the bottom surface of the pressing sleeve 33 slowly under the action of wind force, the closing edge of the pocket bread 5 is prevented from being adhered to the bottom surface of the pressing sleeve 33, the bag bread 5 is prevented from being broken due to the fact that the pressing sleeve 33 pulls the closing edge of the pocket bread 5, and the air cylinder 6 drives the pressing sleeve 33 to return to the original position and then stops being damaged;
and fifthly, the conveyor belt 2 is restarted through the PLC after the air pump is stopped, so that the pocket bread 5 after the closing is finished continuously moves to the next procedure along with the conveyor belt 2.
The conveyor belt 2, the air cylinder 6 and the air pump are all controlled by a PLC programming controller in a programming way.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.

Claims (5)

1. The utility model provides a pocket bread forming device of anti-tear, including frame, conveyer belt, workstation, pocket bread and cylinder, the internally mounted of frame has the conveyer belt, and the conveyer belt covers on the upper surface of workstation, and on the inner wall of frame was located to the workstation, be equipped with the cylinder of installing in the frame inner wall directly over the workstation, the below of cylinder is equipped with pocket bread, and pocket bread covers at the upper surface of conveyer belt, its characterized in that: the air cylinder is characterized by further comprising a shaping mechanism assembled at the bottom of the air cylinder, the shaping mechanism comprises an installation shaft, a positioning plate, a pressing sleeve, a wind guide groove, a partition plate, a cavity, a wind guide hole and an air release opening, one end of the installation shaft is connected with the bottom end of the air cylinder, the other end of the installation shaft is installed on the upper surface of the positioning plate, the pressing sleeve is installed on the bottom surface of the positioning plate and is of a cuboid structure, the wind guide groove is formed in the pressing sleeve, one end of the wind guide groove extends downwards to the upper surface of the partition plate, the other end of the wind guide groove extends upwards to the bottom surface of the cavity installed in the positioning plate and is communicated with the cavity, a plurality of small through holes penetrate through the partition plate, the partition plate is installed on the bottom surface of the pressing sleeve in an embedded mode, the bottom surface of the partition plate is flush with the bottom surface of the pressing sleeve, the wind guide hole is communicated with the wind guide groove, the air release opening penetrates through the upper surface of the positioning plate, and the air leakage opening is arranged at the central position of the pressing sleeve.
2. The tear resistant pocket bread forming apparatus of claim 1, further comprising: the diameter of the air guide hole on the surface of the pressing sleeve is gradually reduced from inside to outside.
3. The tear resistant pocket bread forming apparatus of claim 1, further comprising: the pressure sleeve and the air leakage opening are symmetrically arranged on the bottom surface of the positioning plate.
4. A method for shaping pocket bread by using a tearing-proof pocket bread shaping device is characterized by comprising the following steps:
firstly, enabling pocket bread to be positioned right above a workbench through a conveyor belt, and then enabling the conveyor belt to stop;
secondly, starting the air cylinder to enable the two pressing sleeves to simultaneously and continuously extrude the pocket bread downwards for closing and shaping, and stopping the air cylinder after the bottom surfaces of the pressing sleeves and the conveyor belt are separated by a certain distance;
thirdly, starting the air pump to inflate the cavity and the air guide groove, then discharging the air outwards through the air guide hole, and pushing redundant pocket bread on the outer side of the pressing sleeve;
fourthly, the air cylinder is started again to enable the pressing sleeve to be lifted upwards slowly, and then air in the cavity and the air guide groove is exhausted outwards from the through hole in the surface of the partition plate, so that the closing edge of the pocket face bag after closing is separated from the bottom surface of the pressing sleeve slowly under the action of wind;
and fifthly, starting the conveyor belt again after stopping the air pump, so that the pocket bread after the closing is finished moves to the next procedure along with the conveyor belt.
5. The method for sizing pocket bread using a tear-resistant pocket bread-forming device as claimed in claim 4, characterized by the following steps: and the distance between the bottom surface of the middle pressing sleeve and the conveyor belt in the second step is 1 mm.
CN201910446214.4A 2019-05-27 2019-05-27 Anti-tearing pocket bread forming device and pocket bread shaping method Active CN110074154B (en)

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CN110074154B true CN110074154B (en) 2021-10-15

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4608918A (en) * 1985-01-15 1986-09-02 Takeshi Funabashi Apparatus for manufacturing sealed sandwich style buns
WO2003003839A1 (en) * 2001-07-05 2003-01-16 The J.M. Smucker Company Frozen sandwich and method of making same
CN205727839U (en) * 2016-06-18 2016-11-30 中山市奥斯精工机械科技有限公司 Pocket bread forming device
CN107624833A (en) * 2017-11-08 2018-01-26 江门市神川自动化设备有限公司 A kind of centre-filled shaped device of pocket bread producing machine
CN207023049U (en) * 2017-07-10 2018-02-23 吕建林 Cake oven
CN107771875A (en) * 2017-11-08 2018-03-09 江门市神川自动化设备有限公司 A kind of pocket bread producing machine
CN207284976U (en) * 2017-03-12 2018-05-01 漳州金钥匙机械有限公司 A kind of pocket cake or bread continuous rolling former structure

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6004596A (en) * 1997-12-08 1999-12-21 Menusaver, Inc. Sealed crustless sandwich
US20030008038A1 (en) * 2001-07-05 2003-01-09 The J.M. Smucker Company, An Ohio Corporation Frozen crustless sliced sandwich and method and apparatus for making same

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4608918A (en) * 1985-01-15 1986-09-02 Takeshi Funabashi Apparatus for manufacturing sealed sandwich style buns
WO2003003839A1 (en) * 2001-07-05 2003-01-16 The J.M. Smucker Company Frozen sandwich and method of making same
CN205727839U (en) * 2016-06-18 2016-11-30 中山市奥斯精工机械科技有限公司 Pocket bread forming device
CN207284976U (en) * 2017-03-12 2018-05-01 漳州金钥匙机械有限公司 A kind of pocket cake or bread continuous rolling former structure
CN207023049U (en) * 2017-07-10 2018-02-23 吕建林 Cake oven
CN107624833A (en) * 2017-11-08 2018-01-26 江门市神川自动化设备有限公司 A kind of centre-filled shaped device of pocket bread producing machine
CN107771875A (en) * 2017-11-08 2018-03-09 江门市神川自动化设备有限公司 A kind of pocket bread producing machine

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